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Cold Storage, Food & Beverage, Retail & Commercial

HCR® Conditioned Cold Storage Air Curtain

HCR® Conditioned Cold Storage Air Curtain

HCR® Conditioned Cold Storage Air Curtain

For cold storage facilities that demand both efficiency and access, the HCR® Conditioned Cold Storage Air Curtain offers a smart, seamless way to maintain climate control and reduce energy loss.


Industries

Cold Storage, Food & Beverage, Retail & Commercial


Benefits

  • Cuts heating & cooling costs

  • Preserves consistent cold room conditions & eliminates unwanted moisture build up

  • Reduces refrigeration loads to extend equipment life


Features & Benefits

Precision Climate Control

Consistent, highly efficient air barrier. It blocks warm air infiltration and minimizes or eliminates frost buildup in even the most demanding freezer environments. 


Optimized for Cold Storage

Using conditioned air, this single Air Curtain is ideal for high-traffic environments with elevated humidity and significant temperature differences.


Durable & Cost-Effective

Built with 304 stainless steel and engineered for continuous operation, minimizing maintenance costs and maximizing system longevity.


Struggling to maintain temperature control between vastly different spaces? 

The HCR® Conditioned Cold Storage Air Curtain meets that challenge head-on. By adding heat to the equation, this model expertly separates significant temperature differences in cold storage and freezer applications. 

This expert industrial access system, formerly known as the CAC model, pulls in a mixture of warm-side and cold-side air and heats it. It then pushes that air across the doorway to form a protective barrier. This laminar air barrier keeps warm air out, reduces energy loss, and prevents frost buildup. Keeping freezer conditions stable and efficient with reduced defrost cycles. 

The result? Warm air and moisture stay out. Frost stays off walls, racks, and products. And your cold zone stays reliably protected—improving energy efficiency, preserving product integrity, and supporting long-term performance. 

HCR® proudly engineers, designs, and manufactures its recirculatory air doors in the United States. These custom engineered solutions do more than perform—they redefine what’s possible in climate-critical spaces. 


Specifications

Max Opening Dimensions (WxH)

14' x 20'

Working Temperatures

Freezer to Freezer


Freezer to Cooler


Freezer to Conditioned

Power Supply

208, 240, 380, 415, 480, and 575V AC, 50-60Hz, Three Phase

Blower Size 

Variable Frequency Drive controlled 1.0 to 10.0 HP

Heater Type

Electric, heated glycol, or condenser waste gas*

Heat Controls

Single machine PLC controlled heat addition based on measured changes of warm side relative humidity

Control Box Ratings

NEMA 1, 4, 4X, 4X Stainless

Construction

Stainless steel

Mounting Options 

Cold side; or warm side (with insulation and metal cladding)

Doorway Protection 

Internal bollards with air flow cutouts painted safety yellow

Washdown Options

Plenum clean outs; stainless steel blower and motor; stainless steel bollards

Control Options 

Temperature transmitter control (for varying warm side temperatures); large color HDMI front-mounted display; pressure transmitter control for pressure imbalance systems; temperature monitoring for air intakes, air discharges, and vestibules; refrigerant leak detection for hot gas coils; Modbus connectivity for central monitoring

*Only up to a maximum warm side temperature of 55° F

 

HCR® equipment is an engineered solution, as such what is represented here is a standard offering. Anything beyond these would be norms can be evaluated. 


Conditioned Recirculatory Airflow

The HCR's heater conditions air before it flows through the curtain. This extra step ensures the air curtain stays frost free, even in cold, humid environments. It prevents frost, improves air separation, and keeps performance consistent—without needing external heat between freezers. 

The heated air stream maintains visibility at openings by minimizing fog and condensation. It also supports cold chain compliance by keeping freezer conditions stable during high-traffic use. 


80% Environmental Efficiency

Third party tests prove that HCR's air door technology stops 80% of air infiltration and energy transfer between rooms with different temperatures. The air stream creates counter-flow forces that directly oppose the natural movement of air caused by temperature differences. 

This unit maintains stable temperatures in wide-open environments. You can use it between cooler-to-cooler, cooler-to-ambient, and freezer-to-freezer zones. Between two freezers, the air curtain works effectively without requiring added heat. 


Hybrid Door Compatible

Pairing the HCR® Conditioned Air Curtain with an insulated cold storage door creates a high-performance hybrid solution. This setup combines the sealing of a fast-acting traffic door with the continuous protection of an air curtain. By doing so, you can further reduce air infiltration when the physical door is closed and achieve 90%+ efficiency even when the opening is in use. 

For facilities with low to medium traffic, HCR® hybrid air doors can integrate with existing cold storage high-speed doors. 


Applications for the HCR® Conditioned Cold Storage Air Curtain

HCR® air doors are great for cold storage warehouses, food processing plants, and distribution centers. They help businesses keep products and people safe and save money. They also make the workplace more comfortable for employees by keeping the cold air out of work areas and docks adjacent to the cold space. 


Air Curtains for Cold Storage 

Cold storage needs strict temperature control. The HCR® heated air door creates a high-efficiency barrier at open doorways. It reduces thermal exchange and energy loss while keeping workflow smooth. 


Freezer-to-Freezer or Cooler-to-Ambient Transitions 

Freezer air doors must perform at the highest level. This air curtain door model bridges freezer zones or separates coolers from ambient areas with ease. The heated air stream cuts frost, keeps visibility clear, and handles high humidity. 


Air Doors for Warehouses 

Warehouse doors must be fast and efficient. The HCR® Conditioned Air Curtain creates a heated air stream that blocks temperature swings. It keeps entryways open, supports faster workflows, and protects temperature-sensitive goods.



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